wall industries, inc. rev a CR60 series 60 watt dc/dc power converters 03/27/2013 wall industries, inc. ? 5 watson brook road, exeter, nh 03 833 ? tel: 603-778-2300 ? toll free: 888-597-9255 ? fax 603-778-9797 website: www.wallindustries.com ? e- mail: sales@wallindustries.com page 1 of 5 features ? input under voltage protection ? high efficiency up to 92% ? remote on/off control ? 2:1 wide input voltage ranges ? six-sided continuous shielding ? low stand-by power consumption ? no minimum load required ? single and dual outputs ? 60 watts maximum output power ? 1600vdc i/o isolation ? short circuit, over voltage, ov er load, & over temp. protection ? wide operating temperature range: -40c to +85c ? ce mark meets 2006/95/ec, 2011/95/ec, & 2004/108/ec ? compliant to rohs eu directive 2011/65/eu ? ul60950-1, en60950-1, & iec60950-1 safety approvals ? optional heatsink available (suffix hs) description size: 2.00 x 1.00 x 0.40 inches (50.8 x 25.4 x 10.2 mm) applications: ? wireless networks ? telecom/datacom ? industry control systems ? distributed power architectures ? semiconductor equipment the CR60 series of dc/dc power converters provides 60 watts of output power in an industry standard 2.00 x 1.00 x 0.40 package and footprint. this series has single and dual output models with 2:1 wide input voltage ranges of 9- 18vdc, 18-36vdc, and 36-75vdc. some features include high efficiency up to 92%, 1600vdc i/o isolation, six-sided shielding, and remote on/off control. these converters are also protected against short circuit, over voltage, over load, and over temperature conditions. all models are rohs compliant and have ul60950-1, en60950-1, and iec60950-1 safety approvals. this series is best suited for use in wireless networks, telecom/datacom, industry control systems, semiconductor equipment, and distributed power architectures. model selection table single output models output current model number input voltage range output voltage min load max load output ripple & noise no load input current output power efficiency maximum capacitive load cr12s33-60 3.3 vdc 0ma 12a 75mvp-p 10ma 39.6w 89% 32000f cr12s05-60 5 vdc 0ma 12a 75mvp-p 10ma 60w 90.5% 30000f cr12s12-60 12 vdc 0ma 5a 100mvp-p 10ma 60w 90.5% 5850f cr12s15-60 15 vdc 0ma 4a 100mvp-p 10ma 60w 91.5% 3900f cr12s24-60 12 vdc (9 - 18 vdc) 24 vdc 0ma 2.5a 150mvp-p 10ma 60w 91.5% 2000f cr24s33-60 3.3 vdc 0ma 12a 75mvp-p 10ma 39.6w 89% 32000f cr24s05-60 5 vdc 0ma 12a 75mvp-p 10ma 60w 92% 30000f cr24s12-60 12 vdc 0ma 5a 100mvp-p 10ma 60w 92% 5850f cr24s15-60 15 vdc 0ma 4a 100mvp-p 10ma 60w 92% 3900f cr24s24-60 24 vdc (18 - 36 vdc) 24 vdc 0ma 2.5a 150mvp-p 10ma 60w 92% 2000f cr48s33-60 3.3 vdc 0ma 12a 75mvp-p 10ma 39.6w 89% 32000f cr48s05-60 5 vdc 0ma 12a 75mvp-p 10ma 60w 92% 30000f cr48s12-60 12 vdc 0ma 5a 100mvp-p 10ma 60w 92% 5850f cr48s15-60 15 vdc 0ma 4a 100mvp-p 10ma 60w 92% 3900f cr48s24-60 48 vdc (36 - 75 vdc) 24 vdc 0ma 2.5a 150mvp-p 10ma 60w 92% 2000f dual output models output current model number input voltage range output voltage min load max load output ripple & noise no load input current output power efficiency maximum capacitive load cr12d12-60 12 vdc 0ma 2.5a 100mvp-p 10ma 60w 90% 3900f cr12d15-60 15 vdc 0ma 2a 100mvp-p 10ma 60w 90% 2400f cr12d24-60 12 vdc (9 - 18 vdc) 24 vdc 0ma 1.25a 150mvp-p 10ma 60w 90% 1000f cr24d12-60 12 vdc 0ma 2.5a 100mvp-p 10ma 60w 90% 3900f cr24d15-60 15 vdc 0ma 2a 100mvp-p 10ma 60w 90% 2400f cr24d24-60 24 vdc (18 - 36 vdc) 24 vdc 0ma 1.25a 150mvp-p 10ma 60w 90% 1000f cr48d12-60 12 vdc 0ma 2.5a 100mvp-p 10ma 60w 91% 3900f cr48d15-60 15 vdc 0ma 2a 100mvp-p 10ma 60w 91% 2400f cr48d24-60 48 vdc (36 - 75 vdc) 24 vdc 0ma 1.25a 150mvp-p 10ma 60w 91% 1000f notes 1. the CR60 series can only meet emi class a or class b with exte rnal components added. please contact factory for more informa tion. 2. an external input filter capacitor is required if the modu le has to meet en61000-4-4, en61000-4-5. for 12vdc & 24vdc nominal input models we recommend connecting an aluminum electrolytic capacitor (nippon chemi-co n ky series, 220f/100v) and a tvs (smdj58a, 58v, 3000 watt peak pulse power) diode in parallel. for 48vdc nominal input models we recommend connecting an alum inum electrolytic capacitor (nippon chemi-con ky series, 220f/1 00v) and a tvs (smdj120a, 120v, 3000 watt peak pulse power) diode connected in parallel. 3. both positive logic and negative logic remote on/off control is available. positive logic remote on/off comes standard; for negative logic remote on/off add the suffix r to the model number (ex: cr48s12-60r). 4. optional heatsink is available. pl ease call factory for ordering details. caution: this power module is not in ternally fused. an input line fuse must always be used.
wall industries, inc. rev a CR60 series 60 watt dc/dc power converters 03/27/2013 wall industries, inc. ? 5 watson brook road, exeter, nh 03 833 ? tel: 603-778-2300 ? toll free: 888-597-9255 ? fax 603-778-9797 website: www.wallindustries.com ? e- mail: sales@wallindustries.com page 2 of 5 specifications: CR60 series all specifications are based on 25c, nominal input volt age, and maximum output current unless otherwise noted. we reserve the right to change specific ations based on technological advances. specification test conditions min typ max unit input specifications 12vdc nominal input models 9 12 18 24vdc nominal input models 18 24 36 input voltage range 48vdc nominal input models 36 48 75 vdc 12vdc nominal input models 9 24vdc nominal input models 18 start-up voltage 48vdc nominal input models 36 vdc 12vdc nominal input models 8 24vdc nominal input models 16 shutdown voltage 48vdc nominal input models 32 vdc 12vdc nominal input models 25 24vdc nominal input models 50 input surge voltage (1sec, max.) 48vdc nominal input models 100 vdc input current no load see table input filter pi type output specifications output voltage see table voltage accuracy -1.0 +1.0 % line regulation low line to high line at full load -0.2 +0.2 % single output models -0.5 +0.5 load regulation no load to full load dual output models -1.0 +1.0 % cross regulation (dual output models) asymmetrical load 25% / 100% fl -5.0 +5.0 % 3.3v, 5v, & 12v output models -10 +10 voltage adjustability single output models 15v & 24v outputs models -10 +20 % output power see table output current see table minimum load 0 % maximum capacitive load minimum input and constant resistive load see table measured with a 10f/25v x7r mlcc 3.3v & 5v output models 75 100 measured with a 10f/25v x7r mlcc 12v & 15v output models 100 125 ripple & noise (20mhz bw) measured with a 4.7f/50v x7r mlcc 24v output models 150 200 mvp-p transient response recovery time 25% load step change 250 s power up 60 start-up time constant resistive load remote on/off 60 ms temperature coefficient -0.02 +0.02 %/c protection short circuit protection continuous, automatic recovery over load protection % of rated iout; hiccup mode 150 % 3.3v output models 3.9 5v output models 6.2 12v output models 15 15v output models 20 over voltage protection zener diode clamp 24 v output models 30 vdc over temperature protection +115 c general specifications efficiency nominal input voltage and full load see table switching frequency 225 250 275 khz input to output 1600 vdc input to case 1600 vdc isolation voltage 1 minute output to case 1600 vdc isolation resistance 500vdc 1 g isolation capacitance 2200 pf
wall industries, inc. rev a CR60 series 60 watt dc/dc power converters 03/27/2013 wall industries, inc. ? 5 watson brook road, exeter, nh 03 833 ? tel: 603-778-2300 ? toll free: 888-597-9255 ? fax 603-778-9797 website: www.wallindustries.com ? e- mail: sales@wallindustries.com page 3 of 5 specifications: CR60 series all specifications are based on 25c, nominal input volt age, and maximum output current unless otherwise noted. we reserve the right to change specific ations based on technological advances. specification test conditions min typ max unit remote on/off (see note 3) dc/dc on open or 3v ~ 12 vdc positive logic (standard) referenced to Cinput pin dc/dc off short or 0 ~ 1.2 vdc dc/dc on short or 0 ~ 1.2 vdc negative logic (optional) referenced to Cinput pin dc/dc off open or 3v ~ 12 vdc input current of remote control pin nominal vin -0.5 +0.5 ma remote off state input current nominal vin 3 ma environmental specifications operating ambient temperature see derating curves -40 +85 c maximum case temperature +105 c storage temperature -55 +125 c without heatsink 10.8 thermal impedance (see note 4) natural convection (20lfm) with heatsink 10.3 c/w relative humidity 5 95 % rh thermal shock mil-std-810f vibration mil-std-810f bellcore tr-nwt-000332 case 1: 50% stress, ta=40c 2,661,000 hours mtbf mil-hdbk-217f ta=25c, full load (g/b, controlled environment) 98,650 hours physical specifications weight 1.16oz (33g) dimensions (l x w x h) 2.00x1.00x0.40 inch (50.8x25.4x10.2 mm) case material copper base material fr4 pcb potting material silicon (ul94-v0) shielding six-sided safety & emc characteristics safety approvals iec60950-1, ul60950-1, en60950-1 emi (see note 1) en55022 class a esd en61000-4-2 air 8kv contact 6kv perf. criteria a radiated immunity en61000-4-3 20 v/m perf. criteria a fast transient (see note 2) en 61000-4-4 2kv perf. criteria a surge (see note 2) en61000-4-5 2kv perf. criteria a conducted immunity en61000-4- 6 10 vrms perf. criteria a derating curves cr48s12-60 derating curve cr48s12-60 derating curve with heatsink 0 20 40 60 80 100 120 -40-20 0 20 40 60 80100120 output power (%) 100lfm 200lfm 300lfm 400lfm 500lfm ambient temperature (c) natural convection 0 20 40 60 80 100 120 -40-20 0 20 40 60 80100120 output power (%) ambient temperature (c) natural convection 100lfm 200lfm 300lfm 400lfm 500lfm
wall industries, inc. rev a CR60 series 60 watt dc/dc power converters 03/27/2013 wall industries, inc. ? 5 watson brook road, exeter, nh 03 833 ? tel: 603-778-2300 ? toll free: 888-597-9255 ? fax 603-778-9797 website: www.wallindustries.com ? e- mail: sales@wallindustries.com page 4 of 5 efficiency curves cr48s12-60 efficiency vs input voltage cr48s12-60 efficiency vs output load 70 75 80 85 90 95 100 36 40 44 48 52 56 60 64 68 72 75 efficiency (%) input voltage (vdc) 10 20 30 40 50 60 70 80 90 100 % of full load 70 75 80 85 90 95 100 efficiency (%) vin=36v vin=48v vin=75v mechanical drawing 0.200 (5.08) 0.400 (10.16) 1.00 (25.4) 0.800 (20.3) 3 2 1 6 5 4 0.300 (7.62) 0.700 (17.78) 0.100 (2.54) 0.22 (5.6) 0.10 (2.5) 0.40 (10.2) dia. 0.04 (1.0) 1.800 (45.72) 2.00 (50.8) bottom view side view unit: inches (mm) notes 1. tolerance: x.xx0.02 (x.x0.5) x.xxx0.01 (x.xx0.25) 2. pin pitch tolerance: 0.01 (0.25) 3. pin dimension tolerance: 0.004 (0.1) pin connections pin single dual 1 +input +input 2 -input -input 3 ctrl ctrl 4 +output +output 5 -output common 6 trim -output external output trimming output can be externally trimmed by using the method shown below. 6 5 trim up r u trim down r d 6 4
wall industries, inc. rev a CR60 series 60 watt dc/dc power converters 03/27/2013 wall industries, inc. ? 5 watson brook road, exeter, nh 03 833 ? tel: 603-778-2300 ? toll free: 888-597-9255 ? fax 603-778-9797 website: www.wallindustries.com ? e- mail: sales@wallindustries.com page 5 of 5 model number setup cr 48 s 12 - 60 r h series name input voltage output quantity ouptut voltage output power remote on/off heatsink 12: 9-18 vdc s: single output 33: 3.3 vdc 60: 60 watts blank: positive logic blank: no heatsink 24: 18-36 vdc 05: 5 vdc r: negative logic h: heatsink 48: 36-75 vdc 12: 12 vdc hc: heatsink with clamp 15: 15 vdc 24: 24 vdc d: dual output 12: 12 vdc 15: 15 vdc 24: 24 vdc company information wall industries, inc. has created custom and modified units for over 50 years. our in-house research and development engineers will provide a solution that exceeds your performance requirements on- time and on budget. our iso9001-2008 certification is just one example of our commitment to producing a high qua lity, well-documented product for our customers. our past projects demonstrate our commitmen t to you, our customer. wall industries, in c. has a reputation for working closely w ith its customers to ensure each solution meets or exceeds form, fit an d function requirements. we will continue to provide ongoing support for your project above and beyond th e design and production phases. give us a call today to discuss your future projec ts. contact wall industries for further information: phone: ? (603)778-2300 toll free: ? (888)597-9255 fax: ? (603)778-9797 e-mail: sales@wallindustries.com web: www.wallindustries.com address: 5 watson brook rd. exeter, nh 03833
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